Laser Plastic Welding Applications

Automotive

 

Laser welding of plastics in the automotive industry

Versatile and fast

The percentage of plastics used in the automobile industry is constantly increasing. The aim of this is firstly to cut costs and secondly to reduce the weight. Many of these plastic components have to be joined together. The laser welding of plastics is a technique that has grown enormously within the automobile industry over recent years. Applications range from sensors for controlling various components, and tanks for oil, gasoline, or water, right through to interior or exterior uses.

Turnkey Systems

The system provides outstanding functionality integrated in a small footprint. The compact turnkey system offers all advantages of laser welding of plastics in an affordable and easily programmable system.

All-modular and all-purpose system. Contains all components necessary for processing. Ready for connection of all options.

NOVOLAS WS-AT is now available also with a rotary indexing table (RTT).

Continental (Switzerland). The WS II has been integrated into the production chain. Three different components can be welded.

Integration Systems

Flexible, modular laser system for integration Flexible

For integration into production lines and manufacturing cells. Consequent modular design. Configureble for various requirements.

For integration into production lines and manufacturing cells. Consequent modular design, cost-efficient and configurable.

Laser Optics AT-BT

Various focal distances and focus diameters. Key Performance monitoring, Fiber connection monitoring, and Optional pyrometer

Performance monitoring, fiber connection monitoring, optional pyrometer, no moving axles required, F-Theta lenses for different working fields and laser wavelengths

For rotationally symmetrical components (≤ ø 38 mm), no rotational movement of the components required, performance monitoring, fiber connection monitoring, optional pyrometer

Short process time, no relative movement, homogeneous energy distribution. Performance monitoring, fiber connection monitoring, optional pyrometer

Line lengths of 6 – 43 mm are available, homogeneous power density distribution

Edge lengths of 6 – 43 mm are available, homogeneous power density distribution, performance monitoring, fiber connection monitoring, optional pyrometer

Drawer system easy to replace, Laser beam forming, adapted, optimized power density distribution. Performance monitoring, fiber connection monitoring, optional pyrometer

Optional components for NOVOLAS WS, BASIC AT and BASIC AT Compact

Leister Scanner Optic BT for Laser Plastic Welding: No moving axles required, F-Theta lenses for different working fields and laser wavelengths

For rotationally symmetrical components (≤ ø 38 mm), no rotational movement of the components required

Short process time, no relative movement, homogeneous energy distribution

Line lengths of 6 – 43 mm are available, homogeneous power density distribution

Edge lengths of 6 – 43 mm are available, homogeneous power density distribution

Drawer system easy to replace, Laser beam forming, adapted, optimized power density distribution

Special Laser Optics

Optional component for NOVOLAS: WS-AT, BASIC AT and BASIC AT Compact

Optional components for NOVOLAS WS, BASIC AT and BASIC AT Compact

Optional component for NOVOLAS WS, BASIC AT and BASIC AT Compact

Optional component for NOVOLAS: WS-AT BASIC AT

Customer specific component for NOVOLAS WS, BASIC AT and BASIC AT Compact

Misc

In addition to the process parameters of laser power, s

Process monitoring during the laser welding of plastics

   Laser Plastic Welding  |  Application

 

Automotive

 

Medical

 

Electronics

 

Textile Industry

 

Other Industries